Mechanical Support: Enhancing Reliability and Performance with Mechtron Electric Limited
In industrial operations, mechanical systems form the backbone of productivity. From rotating machinery to structural components, their reliability directly impacts efficiency, safety, and profitability. At Mechtron Electric Limited, we provide comprehensive Mechanical Support services designed to maximize uptime, extend equipment lifespan, and optimize performance across industries like mining, manufacturing, oil & gas, and utilities.
What is Mechanical Support?
Mechanical Support encompasses a range of engineering solutions aimed at ensuring the smooth operation, maintenance, and repair of industrial machinery and systems. This includes:✔ Preventive & Predictive Maintenance
✔ Vibration Analysis & Alignment
✔ Bearing & Lubrication Management
✔ Custom Fabrication & Machining
✔ Hydraulic & Pneumatic System Servicing
Our goal? To minimize unplanned downtime, reduce operational costs, and enhance safety through precision engineering.
Let’s Enroll Our Business Growth Management
Our Mechanical Support Services
- Preventive & Condition-Based Maintenance
- Scheduled inspections and servicing to prevent failures.
- Predictive technologies (vibration analysis, thermal imaging) to detect issues before they escalate. - Rotating Equipment Services
- Shaft Alignment: Laser-guided alignment for pumps, motors, and turbines.
-Dynamic Balancing: Correct imbalances in fans, rotors, and other rotating parts.
-Bearing Solutions: Installation, lubrication, and replacement of SKF, FAG, and Timken bearings. - Hydraulic & Pneumatic Systems
-Repair and optimization of Eaton, Bosch Rexroth, and Danfoss systems.
-Leak detection, hose replacement, and pressure testing. - Custom Fabrication & Machining
-Metal & Plastic Components: CNC machining, welding, and assembly.
-Structural Fabrication: Custom brackets, enclosures, and machine frames. - Failure Analysis & Root Cause Investigation
-Forensic inspection of failed components to prevent recurrence. Material testing and stress analysis.
Why Choose Mechtron for Mechanical Support?
✅ Expert Engineers: Certified technicians with 15+ years of field experience.
✅ Advanced Tools: Laser alignment systems, vibration analyzers, and 3D machining.
✅ Industry Partnerships: Authorized service providers for SKF, Eaton, and Festo.
✅ Proven Results: Clients achieve 40% longer equipment life and 30% lower maintenance costs.
Case Study: Saving a Cement Plant’s Critical Conveyor System
A Kenyan cement plant faced recurring breakdowns in its kiln conveyor drive system, causing costly downtime. Mechtron’s intervention included:
- Laser alignment of motor and gearbox shafts.
- SKF bearing upgrades with automated lubrication.
- Vibration monitoring sensors for real-time health checks. Outcome: Zero unplanned stoppages in 12 months and 20% energy savings.